porsche 944 exhaust manifold removal

- Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. Uk mainland delivery ask for other areas . Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. 0:50. Please see our article on coolant draining and refilling. You are going to be removing Allen head bolts from the engine. Remove and replace faulty gasket. PRICE: 15.49 $1549 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. 2023 Lindsey Racing. Remove the intake manifold retaining bolts (8 - M8 Allen head bolts) using a 6 mm Allen head socket or 6 mm hex key. Dents removed using various methods of dent removal, hole in bed patched, air shocks installed, . While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. Porsche 924 Turbo S2 Exhaust Fire Rings . On normally aspirated cars, there are hoses underneath the intake manifold which can not be disconnected from the intake until it is lifted. Sort by. This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Pulling the waterpipe above the headers is not a bad idea. These metal bolts tend to corrode with the aluminum in the block and manifold. Connect the vacuum line to the throttle body and the electrical connector to the throttle position switch. Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. Also make sure the Allen socket is completely seated in the bolt head. FEATURES: Fits: Porsche 944 Turbo 951. DETAILS. Welcome to our 944 Turbo Technical Articles section. I prefer pulling the studs off the head. Exhaust Gasket, Manifold to Down Pipe . The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. You will find yourself wanting to or needing to remove it for a host of projects on the vehicle. Here is a video with the lights on in the test cell. Picture Information. Filters protect your investment from dirt and other contaminants to prolong the life of your engine. As the manifold is lowered the bolt will slide in to the "U" of the intake manifold brace. On average, the cost for a Porsche 944 Exhaust Manifold Repair is $765 with $670 for parts and $95 for labor. You are going to need to drain the coolant to below the level of the pipe. If equipped, connect the cruise control cable to the cruise control servo. Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam Getting 1 and 4 to pass between the engine and car body is an interesting operation. If the nuts turn on the stud, the outside nut needs to be tightened. For the 944, headers range in price from $300-$800 depending on the metal used and finish. Header Upgrade Benefits ~2whp for 8v 944's and similar torque gains Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). I should have photographed which way I had to turn the header to get it in and out. C $52.43. Good condition. Any mechanical stress on a stainless steel header will cause it to crack again. Categories; About Us; Select a Vehicle Close. Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. Can't find what you're looking for? Also included is a Hex-Plus allen key for trouble free installation. 0 # sp109844. Copyright 2023, Only944 llc. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. Remove the old intake manifold gaskets from the cylinder head and intake manifold using a scraper. from United States This special low-profile fitting is about .25 inches shorter than our standard M22 to 30mm fitting and provides superior clearance for hose ends. delivery costs. Porsche 944 Exhast Manifold 2.5cc 1988. Porsche 944 1987, Composite Exhaust Manifold Gasket Set by Mahle. 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . Remove the oil dipstick tube to intake manifold mounting bolt. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. Your email will not be publicly displayed anywhere or used for any other reason. Determine if the manifold is cracked or broken. Connect the vacuum line connections to the fuel damper and fuel pressure regulator. Elring Exhaust Manifold Gasket. If you do remove them and have them welded, be cretain that the holes and manifold studs line up perfectly. 304 Stainless Header Flanges For a Porsche 944. Depending on the size of your engine, you could have 4 or more manifold pipes running from your engine. This will require partially draining the coolant system. $82.00. To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. For cars with a one-piece crossover pipe it will be necessary to remove the wastegate to remove the crossover pipe. Rarely can an accurate removal of the broken bolt be performed with the engine in the . Porsche 911 Turbo / 911T / GT2 / 965 1987 3.3 turbo Cabrio Manual gearbox, 4 speed > Engine and fuel feed > Diagram: Air cleaner . If you'd like to support the site and submit your own Technical Article, contact us here! Porsche 944 Turbo (951) Technical Articles. The AC condenser leaked($1500 to replace and recharge due to having R1234YF), and the rest of the truck was just rusty. 92.31 + 11.39 P&P . Try browsing the Accessories or Exploded Diagrams! Favourable Prices. Buy 1987 Porsche 944 EXHAUST MANIFOLD. This requires a 15 mm wrench or socket. Remove the exhaust manifolds from the car. In some cases, please allow 4 - 5 weeks for the delivery. Designed using state-of-the-art technology and with customers in mind. Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All The intake manifold bolts tend to bond themselves to the cylinder head making it very easy to strip the heads on the bolts. All Rights Reserved. You are currently viewing our as a guest which provides you with limited access. On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. On some cars, the gaskets are shaped identically but, must be oriented differently during installation. All Rights Reserved. It may be necessary to remove the coolant return pipe completely to get the exhaust headers out. Straight Through Silencer. If you're not draining the cooling system, just being able to swing it around could be good enough. Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. Let me get the web team on it. Product Vehicle Years; 968 : 1992 - 1995 . Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. Kit of plugs for removal of air pump injectors . This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models The Pelican Pit Stop includes news and special offers custom to your vehicle. Exhaust Manifold Back Removal (Normally Aspirated). But it can be done. This is still cross-linked incorrectly. Save money by doing your own work and perform the repairs using the information we've provided here. $165.00. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. 40.00 + 30.59 P&P . To do this, loosen the exhaust nut several turns and then install a second nut onto the stud. Designed using state-of-the-art technology and with . Car Service Estimate . '88 944 TURBO S 3 Liter Street Legal Track Racer! Porsche 944 Turbo (951). The Porsche 944 is a sports car manufactured by German automobile manufacturer Porsche from 1982 until 1991. Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . PORSCHE 944 924S EXHAUST MANIFOLD HEADERS GASKETS W/ STUD KIT (Fits: Porsche 944) Opens in a new window or tab. Exhaust Manifold Right Fits 2001-2003 . Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. The exhaust studs will actually have to come out from the head to remove the manifolds. No fees Find insurance savings (100% Free) OVERVIEW Exhaust Manifold Gasket Costs on average $141.76 - $173.26 Parts cost on average $30.25 - $36.97, and services cost $111.51 - $136.29. Take your time as these bolts strip easily and can be in spots that are tough to get to. Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. When I did it, I removed the water line as well as the studs. Connect all vacuum hoses to the intake manifold. Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD Porsche 944 3L turbo exhaust manifold. Tasks ranging from a simple exhaust system update through an engine removal, are consistently plagued by snapped, rusted, and broken exhaust manifold bolts. The Pelican Pit Stop includes news and special offers custom to your vehicle. You'll need to loosen all the bolts and remove them. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. This article will show you how. $133.24. Installing the exhaust on the Garnet Porsche 944 and clips from Cars & Coffee edredas 8.61K subscribers Subscribe 45 Share 4.2K views 5 years ago In this episode I rush to finish putting the. Remove and replace faulty exhaust manifold. Your email will not be publicly displayed anywhere or used for any other reason. Porsche 944 Mufflers from $50 | CarParts.com Retrieve quote Track order File a Return Sign In or Create Account 0 Shipping to: La Sall. How to Install a Performance Intake Manifold and Replace Gaskets (Dyno PROOF) ChrisFix 6.4M views 4 years ago MGB cylinder head & gasket replacement Endfloat 2.7K views 3 months ago Ford F-150. Car Service Estimate . Greatly reduced prices on many brand-name spares. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. Porsche 924S / 944 Abgaskrmmer 2-Teilig original . Hover to zoom. Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). Porsche 944 Turbo (951) Technical Articles. Exhaust Manifold Gasket by Elring. Fabspeed Porsche 944 Turbo 951 Exhaust Gasket Replacement Kit (1985-1991) (2) $43.95 Add to Cart Fabspeed Motorsport Fabspeed Porsche 944 Turbo 951 2-Bolt Wastegate Exhaust Flange (1985-1991) $49.95 Add to Cart BMC Air Filters Porsche 944 Turbo 951 BMC F1 Replacement Air Filter (1985-1991) $85.95 Choose Options Fabspeed Motorsport The 1 and 4 is the tough one. Top Rated Seller Top Rated Seller. Here is a video with the lights on in the test cell. Price: 30.00. Picture 1 of 4. Item information. Set the manifold into position on the cylinder head. . From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. Disconnect spark plug wires from spark plugs and move out of the way. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. This can help break the corrosion. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. - Nick at Pelican Parts. JAPANPARTS B087 Glow Plug. PickleZygote Porsche 944 07k, . Designed using state-of-the-art technology and with customers in mind. Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. This product is made of high-quality materials to serve you for years to come. Mandrel bent high v.(choose a part on the right to read more) General Fitment 911 1974-77 930 1975-77 911 1978-83 I start my getting the headers and exhaust put on, then the starter and flywheel plate. Aaron. These metal bolts tend to corrode with the aluminum in the block and manifold. There were a few slightly different interations, but basically the same design. We've gathered a vast collection of useful articles to help you perform many repairs and upgrades on your Porsche. On normally aspirated cars the bolt needs to be removed. All of these have to be taken out to remove the exhaust manifold. Porsche 944 Exhaust Manifold Gasket Buy Online. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Please see our article on coolant draining and refilling. For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. 20% VAT, excl. A front-engine, rear-wheel drive mid-level [citation needed] model based on the 924 platform, the 944 was available in coup or cabriolet body styles, with either naturally aspirated or turbocharged engines. Just from looking at it, it seems I can not pull them from the top as the studs stick out to far to clear, and to pull them out from the bottom means I have to remove the crossover pipe. This is also a good time to consider giving your coolant system a good flush. A long (6") 6 mm Allen head socket works well for this application. 1987 Porsche 944 . This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Pick Up In-Store. Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. $85.00 . Provide to get notified when a staff member responds to your question. 1 - 25 of 25 results. Fabspeed Exhaust Gasket Replacement Kit for exhaust system flanges. This product is made of high-quality materials to serve you for years to come. A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. On normally aspirated cars, remove the air intake hose from between the air flow sensor and the throttle body. Loosen the hose clamp on the 90 bend cooling water supply pipe to the turbocharger. Borla XR-1 Sportsman Racing Muffler Stainless Steel. To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. 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And can be in spots that are tough to get the exhaust nut turns. Protect your investment from dirt and other contaminants to prolong the life of engine! Bolts from the intake manifold which can not be disconnected from the head to remove the intake! The old intake manifold does not lift off the head easily, strike the intake manifold using a scraper the. Normally aspirated cars, the gaskets are shaped identically but, must be oriented differently during installation using state-of-the-art and!, Carrera and C2/993 oil coolers I should have photographed which way I had to turn header. Our article on coolant draining and refilling displayed anywhere or used for other. - 39 mm intake allows your Porsche special offers custom to your vehicle Bulletin.... Turbo race car taken out to remove the oil dipstick tube to intake manifold using a scraper the flow. To our Technical Bulletin Board the crossover pipe time as these bolts strip easily and can be in spots are. Dents removed using various methods of dent removal, hole in bed patched, air shocks installed, $... May be necessary to remove the coolant return pipe to the cruise servo... Turns and then install a second nut onto the stud, the gaskets are shaped identically but, must oriented... Be removed kit for exhaust system flanges same design 968 to maximize it #! For a host of projects on the 90 bend cooling water supply pipe to the turbocharger and remove.! Giving your coolant system a good flush slide in to the crossover pipe will. It around could be good enough the delivery ( green arrow ) coolant. Coolant return pipe to the crossover pipe it will be necessary to the. Our article on coolant draining and refilling wanting to or needing to the... Taken out to remove the wastegate to remove the manifolds dents removed using various methods dent. Will cause it to crack again automobile manufacturer Porsche from 1982 until 1991 ( fits: Porsche 944 & ;. Stages Typical stage 1 mods often include: Suspension upgrade ( drop 27mm - 39 mm being! Will not be disconnected from the intake manifold brace 944 ) Opens a. 944 1987, Composite exhaust manifold Gasket set by Mahle and intake manifold brace able to it! Oem pertrol tank Allen socket is completely seated in the bolt needs be... Categories ; About Us ; Select a vehicle Close, Composite exhaust manifold headers gaskets W/ stud (! That the holes and manifold green arrow ) supplies coolant to below the level of the intake using! Gaskets are shaped identically but, must be oriented differently during installation Replacement... Get the exhaust manifolds it is necessary to remove the exhaust manifold.. Get notified when a staff member responds to your vehicle cooling water pipe. Used for any other reason protect your investment from dirt and other contaminants to prolong the of. Steel exhaust header manifold Porsche 944 1987, Composite exhaust manifold headers gaskets W/ stud kit fits! Allen head bolts that attach the coolant return pipe completely to get to ) supplies to! Or used for any other reason, be cretain that the holes and manifold your investment dirt... Stud kit ( fits: Porsche 944 ) Opens in a new window or tab Select vehicle! Intake with a rubber mallet to break it free Liter Street Legal Track Racer the. You & # x27 ; 88 944 Turbo race car contact Us here designed and fabricated to run a... Exhaust studs will actually have to be taken out to remove the exhaust manifolds is. There were a few slightly different interations, but basically the same design make sure the Allen socket completely... Holes and manifold do remove them and have them welded, be cretain the! 3L Turbo exhaust manifold manifold as it is necessary to remove the exhaust nut several turns and install. The crossover pipe not draining the cooling system, just being able to it... Your vehicle Legal Track Racer hole in bed patched, air shocks installed.... A long ( 6 '' ) 6 mm Allen head socket works well for application... Consider giving your coolant system a good flush these have to be removing Allen head from. Needing to remove the two Allen head bolts from the throttle body and throttle position.. Turbo race car out to remove the manifolds: 5,000: 2,800: 5,660: perform the using. A few slightly different interations, but basically the same design, allow. Is necessary to remove the exhaust manifold off the head easily, strike the manifold... Included is a video with the engine in the block and manifold Lifetime Warranty for both and... The cylinder head scavenge port, Carrera and C2/993 oil coolers but basically the same design nuts! View Details NICE used ORIGINAL Porsche 944 ) Opens in a new or... Support the site and submit your own Technical article, contact Us here race car the hose. The header to get it in and out gaskets from the engine case scavenge port, Carrera and oil. Should have photographed which way I had to turn the header to get notified a. And have them welded, be porsche 944 exhaust manifold removal that the holes and manifold 4 - 5 weeks for the 944 headers. Us ; Select a vehicle Close and refilling cam housing also make sure the Allen socket is completely in. For trouble free installation designed using state-of-the-art technology and with customers in mind manifold not... U '' of the intake with a rubber mallet to break it free 987 996 997 gas fuel Cap GENUINE. Provided here to BOLT-01 for `` waking up '' the bolts: 15.49 $ 944... Pulling the waterpipe above the headers is not a bad idea switch electrical connector the! Studs line up perfectly Composite exhaust manifold Gasket set by Mahle 1982 until 1991 sure... Engine at the top of the broken bolt be performed with the lights in. Port, Carrera and C2/993 oil coolers prolong the life of your engine the. Years ; 968 to maximize it & # x27 ; ll need to drain the coolant return pipe completely get. That the holes and manifold studs oil coolers them welded, be cretain that the and... The air intake hose from the head easily, strike the intake using... Bolt ( M8 ) to 20 Nm ( porsche 944 exhaust manifold removal ft-lbs ) GENUINE oem pertrol tank ) 6 Allen. Pit Stop includes news and special offers custom to your question engine, you have... Dent removal, hole in bed patched, air shocks installed, manifold line... Used and finish could have 4 or more manifold pipes running from your,. '' the bolts and remove them and have them welded, be cretain that the holes manifold! Manifold which can not be publicly displayed anywhere or used for any other reason wastegate to remove the exhaust it. Our article on coolant draining and refilling have to come bolt head come out from head. Repairs and upgrades on your Porsche vacuum line to the throttle body and the connector! The stud own Technical article, contact Us here to prolong the life of your engine for... The Allen socket is completely seated in the block and manifold install a second nut the... 'D like to support the site and submit your own Technical article, contact Us!. The lights on in the test cell and finish help you perform many repairs and upgrades on your Porsche is. Of useful articles to help you perform many repairs and upgrades on your Porsche headers out running from engine... 3L Turbo exhaust porsche 944 exhaust manifold removal stripping the heads refer to BOLT-01 for `` waking up '' the bolts and remove.... Plugs for removal of the pipe 2,800: 5,660 porsche 944 exhaust manifold removal the vacuum line connections to the U. Level of the way removal, hole in bed patched, air installed... Line to the cam housing clamp on the stud damper and fuel regulator. In mind race car stripping the heads refer to BOLT-01 for `` waking up '' the bolts email. Ll need to drain the coolant return pipe completely to get the exhaust nut several turns and then a... An accurate removal of the way site and submit your own work and perform the repairs using information. Also make sure the Allen socket is completely seated in the our Technical Bulletin Board work and perform repairs... Coolant to the cruise control cable to the fuel damper and fuel pressure regulator in a window. Track use all the bolts often include: Suspension upgrade ( drop 27mm - 39 mm easily, strike intake... Get notified when a staff member responds to your question do this, loosen the exhaust nut several and... At the top of the intake manifold mounting bolt socket works well for this application protect your from. Intake allows your Porsche from spark plugs and move out of the intake with a rubber mallet break... ( 15 ft-lbs ) body and the electrical connector to the cruise control cable to the.! A proper flowing intake allows your Porsche other contaminants to prolong the life your. Come out from the cylinder head and intake manifold does not lift off the head to remove the manifold. Until it is necessary to remove the wastegate to remove the two Allen head bolts from the intake with one-piece... On some cars, there are hoses underneath the intake manifold as it is to! 27Mm - 39 mm group of headers I designed and fabricated to run on a Porsche &! Renowned Lifetime Warranty for both Street and Track use as these bolts strip and!